Frozen Food (Pizza) Case Packing Machine

Top Loading Case Packer it is a specially designed, compact, fully integrated top-loading packing machine capable of producing up to 10 cases per minute depending on the type of the case. It is a perfect system for a wide range of products that require various case formats on the same machine. It is designed to fit your specific business needs without compromising efficiency, robustness and safety considerations. Being primarily suitable for food, pharmaceuticals and cosmetics industry, it can easily be adapted to meet the tailored needs of customers from a wide range of industrial sectors.

Having done the necessary adjustments and preparations on the machine, the knock-down flat cases are placed into the magazine of the machine. The products are manually or automatically placed onto the feed conveyor and then the machine is started. The machine takes one flat case from the magazine, erects it and places onto the line to prepare for filling. The products are automatically positioned and grouped on the feed line and then top-loaded into the case. At the oncoming stations, the flaps of the case are automatically closed and glue or tape-sealed as requested.

It is a compact case packaging machine that stands out among the rivals with its competitive price, preventive safety features, energy efficiency, ergonomic design for operator comfort, robust and compatible mechanical parts, quality component infrastructure and easy access for maintenance and spare parts replacement. In addition to its basic technical specifications, integration of optional features is available upon request. It is also possible for the machine to be integrated even with the existing peripherals and third-party equipment for a highly customised packaging lines. Format changeovers can be achieved manually without needing to replace any parts. Optional automatic changeover system can be added if requested. Using advanced servo technology in all drive systems provides reliable and precise control of the machine.

Operating
Method
Recommended
Sectors
General
Features
Technical
Specifications
Safety
Features
Optional
Features
Manufactured
for

OPERATING METHOD

  • Continuous Motion System

RECOMMENDED SECTORS

  • Food, non-food

GENERAL FEATURES

  • • Continuous motion system
    • Packing rate, up to 12 cases per minute (depending on case material, product and feeding rate)
    • Ergonomic product feed and grouping system to facilitate easy loading
    • Adjustable magazine for different case types
    • Automatic case picking and erecting system
    • Automatic rejection of non-conforming products and cases
    • Synchronized product and case lines
    • Automatic case flaps closing system
    • Integrated hot melt sealing, adhesive tape sealing or tuck closure systems
    • Flexible and adjustable glue application system (thickness, length, spray distance and number of spots)
    • 7’’ color touch-screen PLC control panel
    • User-friendly, ergonomic English language PLC interface
    • Easy-to-understand error and fault display
    • Information screen to display daily output, total output and machine working hours
    • Electrical wiring  diagram
    • Fully accessible units for easy machine settings and maintenance
    • Machine operation at slow or jog modes available
    • Manual case format changeover
    • Mechanical counters allowing fast changeovers
    • Manual lever mechanisms for quick changeovers
    • Conveyor-mounted adjustable locaters for precise positioning of empty cases
    • Stainless steel machine frames
    • Machine user guide

TECHNICAL SPECIFICATIONS

  • TECHNICAL SPECIFICATIONS

    Carton size (mm)

     

    Width

    Length

    Height

    Max

    850

    540

    710

    Min

    350

    400

    370



    MACHINE SPECIFICATIONS


    Machine Dimensions (mm)

     

    Width

    Length

    Height

    1280

    5100

    2400

    Packaging Speed (subject to packing material, product and feed rate)


    Min – Max


    5 - 10 pcs / min

    Machine Weight

    Approx.

    Power supply

    380 V, 50 Hz

    Air supply

    6 bar

    Air consumption

    Approx. 100 l/min

    Control system

    PLC Touch Screen Control

    Warranty

    2 years

SAFETY FEATURES

  • SAFETY AND WARNING SYSTEMS

    Machine Status Indicators

    Red and green warning lights, audible and visual warning system indicating machine start, stop or malfunction

    Start-up Safety System

    3 seconds delay at the start-up of the machine, audible and visual warning systems during this period

    Magazine Warning System

    Audible and visual warning system when the material decreases below certain level in the blank magazine

    No-product and no-case detection

    Detection system that activates in case of no-box or no-product during filling and discards the product or the box

    Operator Safety System

    Mechanical, as well as software-embedded, preventive safety systems/guards to protect personnel from danger.

    Machine Breakdown Detection System

    In case of breakdown, the system stops the machine, displays warning message on the control panel and activates audible and flashlight warning devices.

    Air Pressure Warning System

    Audible and visual warning system indicating low air pressure

OPTIONAL FEATURES

  • • Date Coding System
    • Labelling System
    • Product Feed System
    • Product Grouping System
    • Additional Brochure/Document Placing System
    • Control Panel Language Option
    • Industry 4.0 Integration

MANUFACTURED FOR

  • AKTAŞLAR

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