Glass Cup Packaging Machine

Horizontal High Speed Cartoning Machine
It has been designed for high speed packaging of various products. Operation speeds up to 130 packages per minute can be achieved with this machine, depending on the choice of box and product. It is a compact cartoning machine, especially for mass production, offering solutions for a wide range of industrial sectors, with its highly functional horizontal layout and favourable features such as quick change mechanisms, rotary picking-forming apparatus and large capacity carton magazine. Its hygienic stainless steel structure makes it also suitable for food and pharmaceuticals packaging applications.

To give a brief description of the machine, the knock-down flat carton cases are placed in the magazine unit of the machine while the products onto the product conveyor by means of a robotic or mechanical loading system. The machine takes one folded carton from the magazine, erects it and puts onto the conveyor to prepare for filling. At the same time the products are automatically grouped and positioned on the feed line and then top-loaded into the carton box. At the oncoming stations down the line, the flaps of the carton are automatically sealed as requested and the packaging operation is thus completed.

It is a compact machine conforming to international standards and features energy efficient, ergonomic, robust and well-integrated compatible mechanical units, quality mechanical, electrical and electronic components infrastructure, easy access for maintenance and spare parts replacement, operator comfort and preventive safety measures along with a competitive price. In addition to its basic technical specifications, integration of optional features is also available upon request. It is also possible for the machine to be integrated even with the existing peripherals and third-party equipment for a highly customised packaging lines.

Operating
Method
Recommended
Sectors
General
Features
Technical
Specifications
Safety
Features
Optional
Features
Manufactured
for

OPERATING METHOD

  • Continuous Motion System

RECOMMENDED SECTORS

  • Food / Pharmaceuticals / Cosmetics

GENERAL FEATURES

  • • Continuous motion system
    • Packing up to 120 boxes per minute (subject to package type, product and feed rate)
    • Robotic or mechanical product feed and grouping system upon request
    • Adjustable magazine for different carton blanks and case types
    • Automatic rotary carton picking-feeding-forming or erecting system
    • Automatic rejection of non-conforming product and carton
    • Synchronized product and packing material lines
    • Wraparound cartoning/casing system
    • Integrated hot melt sealing, adhesive tape sealing or tuck closure systems
    • Integrated adjustable hot glue application system (thickness, length, spray distance and number of spots)
    • 7’’ color touch screen PLC control panel
    • User-friendly, ergonomic and English language PLC interface
    • Easy-to-understand error and fault display
    • Information screen to display daily output, total output and machine working hours
    • Electrical wiring  diagram
    • Fully accessible units for easy machine setting and maintenance
    • Machine operation at normal speed, slow and jog modes
    • Manual changeover for different case/carton formats
    • Mechanical counters allowing fast changeovers
    • Manual lever mechanisms for fast changeovers
    • Conveyor-mounted adjustable locaters for precise positioning of empty cartons
    • Stainless steel machine frames
    • Machine user guide

TECHNICAL SPECIFICATIONS

  • TECHNICAL SPECIFICATIONS

    Carton size (mm)

     

    Width

    Lengt

    Heigh

    Max

    140

    300

    175

    Min

    50

    90

    35



    MACHINE SPECIFICATIONS

    Machine Dimensions (mm)

    Width

    Length

    Height

    1280

    3600

    1620

    Packaging Speed (subject to packing material, product and feed rate

    Min – Max

    25 - 30 pcs / min

    Machine Weight

    Approx

    Power supply

    380 V, 50 Hz

    Air supply

    6 bar

    Air consumption

    Approx. 100 l/min

    Control system

    PLC Touch Screen Control

    Warranty

    2 years

SAFETY FEATURES

  • SAFETY AND WARNING SYSTEMS

    Machine Status Indicators

    Red and green warning lights, audible and visual warning system indicating machine start, stop or malfunction

    Start-up Safety System

    3 seconds delay at the start-up of the machine, audible and visual warning systems during this period

    Magazine Warning System

    Audible and visual warning system when the material decreases below certain level in the blank magazine

    No-product and no-case detection

    Detection system that activates in case of no-box or no-product during filling and discards the product or the box

    Operator Safety System

     

    Mechanical, as well as software-embedded, preventive safety systems/guards to protect personnel from danger.

    Machine Breakdown Detection System

     

    In case of breakdown, the system stops the machine, displays warning message on the control panel and activates audible and flashlight warning devices.

    Air Pressure Warning System

     

    Audible and visual warning system indicating low air pressure

OPTIONAL FEATURES

  • • Date Coding System
    • Labelling System
    • Product Feed System
    • Product Grouping System
    • Additional Brochure/Document Placing System
    • Control Panel Language Option
    • Industry 4.0 Integration

MANUFACTURED FOR

  • PAŞABAHÇE

VIDEO

PACKAGING SYSTEMS

CASE PACKAGING MACHINES

ROBOTIC SYSTEMS

TURN KEY SYSTEMS