Case Erecting Machine

AYSPAK CASE ERECTING MACHINE
The machine has been designed for automatically erecting cases from knock-down flat case bundle and making them ready for filling for the packaging lines where the empty boxes are manually loaded into the system. With this machine, operation output up to 40 packages per minute can be achieved depending on the choice of box and product. It provides customised solutions to the specific needs of customers from a wide range of industrial sectors including food, pharmaceuticals and cosmetics.

To briefly explain the operation of the machine, knock-down flat cases are placed in the magazine of the machine by an operator before it is switched on. The machine automatically picks one flat case from the magazine and erects it onto the conveyor. It then seals the flaps on one side of the case, leaving one end open for filling. An operator manually puts the product into the case and manually closes and seals the upper flaps or lid and thus finishing the process.
 
It is a compact machine conforming to international standards and features energy efficient, ergonomic, robust and well-integrated compatible mechanical units, quality mechanical, electrical and electronic components infrastructure, easy access for maintenance and spare parts replacement, operator comfort and preventive safety measures along with a competitive price. In addition, it is open to integration of optional features (third-party equipment) for very special lines as well as basic technical specifications.

Operating
Method
Recommended
Sectors
General
Features
Technical
Specifications
Safety
Features
Optional
Features
Manufactured
for

OPERATING METHOD

  • Continuous Motion System

RECOMMENDED SECTORS

  • Food / Pharmaceuticals / Cosmetics

GENERAL FEATURES

  • • Intermittent motion system
    • Packing rate, up to 25 boxes per minute (varies depending on packing material, product to be packed and feeding rate)
    • Ergonomic product feed and grouping system to facilitate easy loading
    • Adjustable magazine for different carton blanks
    • Automatic carton picking-feeding-forming system
    • Automatic rejection of non-conforming products / cartons,
    • Synchronized product and packing material lines
    • Wraparound cartoning/casing system
    • Integrated hot melt sealing, adhesive tape sealing or tuck closure systems
    • Flexible and adjustable glue application system (thickness, length, spray distance and number of spots)
    • 7’’ color touch-screen PLC control panel
    • User-friendly, ergonomic English language PLC interface
    • Easy-to-understand error and fault display
    • Information screen to display daily output, total output and machine working hours
    • Electrical wiring  diagram
    • Fully accessible units for easy machine settings and maintenance
    • Machine operation at slow or jog modes available
    • Manual case/carton format changeover
    • Mechanical counters allowing fast changeovers
    • Manual lever mechanisms for fast changeovers
    • Conveyor-mounted adjustable locaters for precise positioning of empty cartons
    • Stainless steel machine frames
    • Machine user guide

TECHNICAL SPECIFICATIONS

  • TECHNICAL SPECIFICATIONS

    Carton size (mm)

     

    Width

    Lengt

    Heigh

    Max

    140

    300

    175

    Min

    50

    90

    35



    MACHINE SPECIFICATIONS


    Machine Dimensions (mm)

    Width

    Length

    Height

    1280

    3600

    1620

    Packaging Speed (subject to packing material, product and feed rate)


    Min – Max


    25 - 30
    pcs / min

    Machine Weight

    Approx

    Power supply

    380 V, 50 Hz

    Air supply

    6 bar

    Air consumption

    Approx. 100 l/min

    Control system

    PLC Touch Screen Control

    Warranty

    2 years

SAFETY FEATURES

  • SAFETY AND WARNING SYSTEMS

    Machine Status Indicators

    Red and green warning lights, audible and visual warning system indicating machine start, stop or malfunction

    Start-up Safety System

    3 seconds delay at the start-up of the machine, audible and visual warning systems during this period

    Magazine Warning System

    Audible and visual warning system when the material decreases below certain level in the blank magazine

    No-product and no-case detection

    Detection system that activates in case of no-box or no-product during filling and discards the product or the box

    Operator Safety System

    Mechanical, as well as software-embedded, preventive safety systems/guards to protect personnel from danger.

    Machine Breakdown Detection System

    In case of breakdown, the system stops the machine, displays warning message on the control panel and activates audible and flashlight warning devices.

    Air Pressure Warning System

    Audible and visual warning system indicating low air pressure

OPTIONAL FEATURES

  • • Date Coding System
    • Labelling System
    • Product Feed System
    • Product Grouping System
    • Additional Brochure/Document Placing System
    • Control Panel Language Option
    • Industry 4.0 Integration

MANUFACTURED FOR

VIDEO

PACKAGING SYSTEMS

CASE PACKAGING MACHINES

ROBOTIC SYSTEMS

TURN KEY SYSTEMS